Child-resistant vape boxes for US and EU markets, built to the lock and warning panel you specify. Structures are tested on request. Transit damage stays under 0.2%, with samples in 3–5 days.
Nine structures cover disposables, carts, pods, kits and bottles. Each card names what it holds, the closure it runs and the insert inside it — and the order it is the wrong choice for.
A slim lid-and-base or a slide-out, opened along the pen and stood mouthpiece-up.
Push-button drawer, single-slot or a full row, cut to carry 510 carts.
Folding blank that slides only while its tab is held in — awkward for a child, unhurried for an adult.
Round barrel with a side button; a pen or a cart travels alone inside it.
Two zones, keeping the spare pods beside the device rather than on top of it.
Magnetic or two-piece shell, sized for a mod and its charging cable.
Multi-tier tray: device, pod, cable and booklet each in a cell of their own.
Cradle that grips the bottle at the shoulder and holds the glass off the walls.
Window or open front for the counter, with a lockable retail box behind it.
The five structures that come up most, on the same five points — how it closes, whether it locks, what holds the product, what ships together, and whether it leaves flat. The other four keep their own card above.
01Disposable
02Cartridge drawer
03Slide CR
04CR tube
05Pod system
Structure
Lid & base / slide
Push-button drawer
Folding blank
Round barrel
Two-zone tray
Child lock
—
Push-button
Push-and-slide
Side-button
Optional
Insert
Sleeve or none
EVA / board
Board cradle
None
Two-zone tray
Runs as
Single
Single or row
Single
Single
Set
Ships
Flat
Formed
Flat
Formed
Formed
A photograph, a 3D file or three measurements is enough to begin. A structure is drawn around the device, and the quote is built on the box that came out of it.
A child-resistant box does a single job: a child cannot open it, and an adult opens it without reading anything first. Three structures here do exactly that — and each answers to a different retail shelf.
The drawer only travels while the button is held. Release it halfway and the drawer relocks; a small hand cannot simply pull the tray out.
A folding blank whose lid stays shut until a tab is pushed inward and the sleeve is drawn at the same moment. It is the closure that still ships flat.
A button set into the barrel releases the lid. A cart or a pen travels alone inside, with the barrel itself doing the work of an insert.
Two things are fixed on a vape carton’s front panel: the warning block and your logo. Both are placed in the cut file before a sheet is printed; neither arrives as an afterthought squeezed into the artwork.
Each quote starts with a question: which market does this box sell in — the United States, the EU and UK, or Canada?
Every finish, board and press the floor runs, grouped by what each one actually does to the carton once it is in a customer’s hand.
A sunken mark with no ink, for a panel that has to stay plain.
Same die, raised — a logo the hand reads before the eye.
Mirror-bright, so the logo carries across a shop.
Shifts as the box tilts, and a copy cannot print the shift.
Gloss raised over artwork only, so the type stays flat.
Hard shine and a moisture barrier, but it glares behind a warning.
Glare-free and fingerprint-resistant — the default for a device panel.
Seals the ink with no plastic film at all.
Velvet-matte skin, better on trade packs than a consumer carton.
Coated one side, raw the other: crisp print, plain back.
Unbleached and warm — looks recycled without a printed claim.
Lightest rigid shell that still holds a shape.
Middle grade most device boxes run on.
Heaviest of the three, for a kit that has to feel substantial.
Dyed through, so a scuff shows color rather than white.
Tactile face with no laminate over it.
Visible grain under the print.
Plates and ink, where fine type and gradients have to hold.
No plates and no setup — the fast route to a short run.
Thick ink, so the color sits proud of the board.
Type too fine to copy; a loupe on the flavor line finds it.
Shreds on the first lift, so a reclosed carton shows it.
The one rule. Warning text is always printed in solid color. It is never foiled, glossed or over-laminated, because a warning a customer cannot read in low light is a warning that does not count.
Each step is signed off before the next begins. A single exception is worth knowing early: a change of size or lock after the dieline is drawn is quoted as a new order, because the cut file changes with it.
Sample, drawing, or a length, width and height.
One of the nine, or a call to talk it through.
Child-resistant, magnetic, or none at all.
Cut file drawn, with the warning block and logo placed.
White dummy for fit, a printed dummy for color.
Pallet matches the sample that was signed off.
The same nine structures leave the floor for six very different counters, and the counter decides more of the drawing than the product does.
We had been sent 7 mockups from other suppliers, and every one of them treated a pen as a plain rectangle. The dieline that came back here had the mouthpiece standing up and the warning block already sitting inside the panel; nobody had managed both for us before. That single drawing is what moved the account.
The whole flavor range now runs on a single box size and a single print pass. The panel is identical across all of them, so the warning is never the part someone forgets to update in a rush, and the warehouse holds one carton size instead of a shelf of them.
Because the cut file is kept on the same reference, a 12th flavor was artwork only. No new tooling, nothing to re-approve beyond the print, and the sample the brand signed still describes what arrives on the pallet.
A carton holds 200 carts and every one comes out of it standing the same way up. That is a small thing until you are holding a tray of them at a counter with a customer waiting. The boxes we had made elsewhere never did this.
Nobody on this counter has needed a demonstration of how the lock opens. It opens the way it was described on the call, in a single movement, so a customer asking for a cart gets served without a pause.
Since the insert changed, 90 cases have shipped and not one has come back with a scuffed panel. The carts used to shift in their boxes and arrive scratched across the glass; that complaint has simply stopped.
Yes. Inside print and a printed liner come off the same press, so the reveal under the lid is a printed surface rather than bare board.
Yes. Send a printed sample or a Pantone number and the ink is matched to it; the reference stays on file, so a later run comes back the same.
No. The keep-clear zone stays where it was drawn, so new wording is a plate change on the same cut file — no second dieline and no new tooling.
Paperboard, greyboard and a paper-card insert all go in with the paper. An EVA insert is the one part that does not.
Send the empty carton and it is measured and drawn back up. Worth doing when the structure works and only the print or the board needs to change.
On a single floor in China, then packed flat or formed depending on the structure.
Board, color, fit and print are all measured against the sample you signed — and where a batch misses it, the run is remade or the order credited.