010%
Transit leakageSkincare Packaging Case Study: Achieving 0% Transit Leakage
A failed 50-unit pilot stopped the launch. The rebuilt jar shipped 50,000 units with no leak.
Case Studies
The Problem, the Change, the Number
Programs across beauty, jewelry, apparel, food, housewares and footwear. Each one names the failure we were handed, the structural change we made, and the figure it moved.
- 7
- Documented programs
- 10K+
- Global brands served
- 99.5%
- On-time delivery rate
- 500
- MOQ, up to 500k a run
The Index
Programs We Have Documented
Newest first. Each card opens the full write-up, with the test data and the before-and-after behind the number.
02−94%
Damage claimsJewelry Packaging Case Study: 94% Damage Reduction
Breakage dropped to 0.4% and the flat-pack structure cut assembly time to three minutes a unit.
03−28%
Product damageApparel Packaging Case Study: 28% Drop in Product Damage Rate
Right-sizing removed 40% of the void space and brought the unit cost down to $0.38.
04+18%
Repeat purchasesFood Packaging Case Study: 18% Increase in Repeat Purchases
Total margin improved even though the new barrier film cost 20% more per unit.
05+42%
Retail salesCustom Die-Cut Windows Case Study: Boosting Retail Sales
Shoppers stopped guessing what was inside, and pickup-to-purchase rose to 49% in 60 days.
06100%
First-pass barcode scanKitchenware Crowdfunding to Big Box Retail Packaging Case Study
Shelf-stocking now takes 15 seconds a case instead of 120, and the first Walmart PO followed.
07−22%
Carbon footprintAllbirds’ 100% Recycled Corrugated Packaging Case Study
Recycled FSC corrugated carried a 7% absolute cut in total emissions for the brand.
Make the Next Number Yours
Send us the failure you are trying to move — the leak, the claim rate, the empty space in the carton — and we will tell you what we would change first.
Start a Project